The Building with Metal Podcast – Presented by McElroy Metal
Welcome to The Building with Metal Podcast, presented by McElroy Metal. Whether you're a contractor, architect, designer, or building owner, we're here to help you build better with metal. This is your source for insights and tips on metal roofing, metal walls, and metal building construction.
Episodes
October 29, 2025 • 26 mins
In this episode of The Building With Metal Podcast, I sit down with Jon Wilusz, Chief Marketing Officer of Advanced Metal Roofing, to explore the journey of growing a successful metal roofing business. Jon shares insights from his family's third-generation company, established in 1966, and discusses the evolution from traditional roofing to a focus on metal solutions. We dive into the benefits of metal siding, including aesthetic a...
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October 15, 2025 • 33 mins
In Episode 45 of The Building with Metal Podcast – Presented by McElroy Metal, I, Kathy Miller, dive into the world of seaming machines with Scott Tomlin from D.I. Seamers. We explore the critical role these machines play in mechanically seamed standing roof systems and discuss common issues like power supply problems, motor brush wear, and hand crimping errors. Scott shares insights on troubleshooting techniques and the importance...
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October 1, 2025 • 33 mins
In Episode 44 of The Building with Metal Podcast – Presented by McElroy Metal, I sit down with Teresa Taylor, Operations Regional Manager at McElroy Metal, to explore her journey and the groundbreaking training initiative she spearheaded. We delve into Teresa's career path from accounting to operations and her passion for integrating technology in training. Discover how McElroy Metal is capturing tribal knowledge and enhancing onbo...
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September 17, 2025 • 35 mins
In Episode 43 of The Building with Metal Podcast, presented by McElroy Metal, I sit down with Jason Habeck and Dan Ullmer from Fox Cities Builders to explore the vital role of trust in construction. Based in Seymour, Wisconsin, Fox Cities Builders specializes in unique agricultural and commercial projects, including innovative robot barns that enhance milking efficiency. Jason and Dan share insights into their collaborative approac...
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September 3, 2025 • 26 mins
Join me, Kathy Miller, on The Building with Metal Podcast – Presented by McElroy Metal, as I welcome back Nick Fedele from Metal Alliance, Inc. Dive into the world of architectural sheet metal fabrication and contracting, focusing on the Philadelphia and New Jersey markets. Discover the intricacies of historical restoration, including a fascinating copper re-roof project in Philadelphia. Nick shares insights into the evolution of M...
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August 14, 2025 • 52 mins
In Episode 41 of The Building with Metal Podcast – Presented by McElroy Metal, we dive into the fascinating world of metal paints with experts Kerry Carraway and Rachel Ortiz from Sherwin-Williams. We explore the critical role of paint resins in metal roofing and siding, discussing the good, better, and best systems, including polyester and PVDF options. Kerry and Rachel share insights on choosing the right paint system based on du...
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July 30, 2025 • 22 mins
In Episode 40 of Building With Metal, I speak with Rene Ramey, Executive Director of the Metal Roofing Alliance, about the growing popularity of metal roofing. With over 25 years in the industry, Rene shares valuable insights, including market statistics showing metal roofing's rise from 3% to 17% of the residential roofing market, with a goal of reaching 20% by 2030. We explore the benefits of metal roofing, such as energy efficie...
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July 1, 2025 • 29 mins
Join me on Episode 39 of Building With Metal as we delve into the world of digital marketing with our expert guest, Todd Hockenberry. With a career spanning over two decades, Todd shares his journey from sales to becoming a marketing and SEO consultant. We explore the evolution of inbound marketing, emphasizing the shift from interruptive ads to creating valuable content that naturally attracts customers. Todd also sheds light on t...
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June 11, 2025 • 20 mins
In Episode 38 of Building With Metal, I sit down with Joe Corban, Senior Director at McElroy Metal, to delve into the evolving landscape of customer service in the metal roofing industry. With over two decades at McElroy, Joe shares insights on common misconceptions about metal roofing, such as noise and cost, and highlights the industry's shift toward sustainability and the growing residential market. We discuss the challenges of ...
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June 4, 2025 • 24 mins
In Episode 37 of Building With Metal, I sit down with Michael Hovar, a senior architect from Raba Kistner, to explore the dynamic world of metal roofing from an architect's perspective. Michael shares insights on the driving forces behind re-roofing, including material wear and weather impacts. We delve into the integration of photovoltaic technology on roofs and the innovative solutions that avoid compromising roof integrity. Mich...
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May 28, 2025 • 4 mins
In Episode 36 of Building With Metal, we delve into the best practices for lightning protection in metal roof construction. Contrary to popular belief, metal roofs don't attract lightning; in fact, they can be advantageous if properly installed. We discuss the four factors that increase the likelihood of a lightning strike: topography, building height, building size, and geography. I also explore how air terminals, commonly made of...
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May 21, 2025 • 7 mins
In Episode 35 of Building With Metal, I delve into the intricacies of retrofitting a flat roof with metal. Metal roofing is renowned for its durability, energy efficiency, and low maintenance, making it an ideal choice for replacing problematic low-slope roofs. I explore two primary retrofit approaches: the compact recover system and the frame-up retrofit system. Each offers unique benefits, such as improved rainwater management an...
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In Episode 34 of Building With Metal, we dive into the cost differences between standard, premium, and metallic Kynar®️ colors for metal roofing and siding. Understanding the pricing tiers of PVDF Kynar 500 is crucial for contractors, architects, and building owners aiming to make informed decisions. Standard colors are the most economical, requiring less pigment. Premium colors, ideal for making a bold statement, come with an 8-10...
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May 7, 2025 • 6 mins
Dive into Episode 33 of Building With Metal, where I explore the ins and outs of insulated metal roof panels. We'll discuss the pros and cons of popular insulation types like fiberglass bats, rigid foam boards, and spray foam. Each option offers unique benefits and challenges, from cost-effectiveness to ease of installation and moisture control. Whether you're working on a new build or a renovation, understanding these insulation s...
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April 30, 2025 • 6 mins
In Episode 32 of Building With Metal, I explore the pros and cons of various metal roof insulation options. Metal roofs are durable and eco-friendly, but proper insulation is crucial to prevent heat transfer, reduce noise, and manage moisture. I discuss three popular insulation types: fiberglass bats, rigid foam boards, and spray foam. Fiberglass bats are budget-friendly but may struggle with moisture control. Rigid foam boards off...
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April 23, 2025 • 17 mins
In Episode 31 of Building With Metal, we sit down with Ken Gieseke, Senior Vice President at McElroy Metal, to explore the integration of solar power with metal roofing. Ken shares insights from his 33-year career, highlighting McElroy's strategic use of solar installations across their facilities, emphasizing the seamless fit of solar panels on metal roofs for long-term benefits. We discuss the role of solar integrators, like Spea...
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April 16, 2025 • 16 mins
In Episode 30 of Building With Metal, I welcome Brynn Wildenauer, the senior architectural color designer at Sherwin-Williams, to explore the evolving world of metal roofing colors. Brynn shares her journey from industrial design to becoming a color expert in building products. We delve into the lifecycle of roofing trends, emphasizing the importance of selecting enduring colors that align with the longevity of metal roofs. Brynn d...
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April 9, 2025 • 8 mins
In Episode 29 of Building With Metal, we delve into the practicalities and benefits of installing metal roofing over existing shingles. This method offers building owners a durable, eco-friendly alternative to the frequent replacement cycle of shingles. We explore various installation techniques, including the use of furring strips and direct attachment, each with its own cost and aesthetic considerations. I also introduce our pate...
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April 2, 2025 • 14 mins
In Episode 28 of Building With Metal, I sit down with Edward Montemayor from South Texas Metal Roofing in Corpus Christi, T. Edward shares insights into the booming demand for standing seam metal roofing, driven by the region's hurricane-prone climate. We explore the fascinating Bill Witt Water Park project, showcasing innovative use of MBCI batten lock panels and pat clad siding. Edward dispels common myths about metal roofing, su...
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March 26, 2025 • 19 mins
In Episode 27 of Building With Metal, I welcome Hunter Langdon, a seasoned expert from McElroy Metal, to discuss the intricate world of metal roofing panel testing. With a decade of experience, Hunter shares insights into his daily routine, focusing on the ASTM E1592 Wind Uplift Test, which ensures the durability of standing seam panels. We delve into the complexities of testing various panel styles and the importance of consistenc...
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